What makes us unique?

Management, Design and Delivering as an industry partner for global business. Our knowledge is based on solid experience with outstanding innovation achievement and proven execution. The MayorTek team has been carefully selected based on professional expertise in Consumer Electronics, Security, Medical Devices, Military, and IoT Solutions. Our organization has over 60 granted patents. 

We prosper when our clients succeed. Our EE team offers excellent skills in high speed Digital Systems, Analog design, and product development. The RF team has extensive insight in developing cell phones, WiFi, BLE/BLT, and other wireless protocols.  The Systems Architecture team has rendered solutions for Computer Storage, Networking, Healthcare, Medical Devices, and IoT, with Top Test Engineering Capabilities to develop test plans, perform product tests, and coordinate work with test Labs. Each team member has more than 15 years of experience.

Our focus is delivering results for our clients and we are mindful that innovation is always at work. We take great pride in bringing products to market on time, within budget, and in sync with performance, and quality standards. Providing program management services, we help our clients to meet program objectives together. As an extension of our clients’ staff, we protect their interests as our own. 

Lets Meet

Our team has an interdisciplinary understanding and problem solving is just one area of our group's strength, in addition to cross functional team experience by working with marketing and business owners to bring innovative solutions. How can we help you meet your objectives?

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President & Founder

Dr. Marco A. Mayor

Dr. Mayor is a senior executive with extensive experience in managing global engineering organizations, delivering technological innovation (IP), product development in multiple industries that include healthcare, industrial, computers, military, and consumer products, as well as substantial P&L responsibility. Dr. Mayor is a results-based leader that is committed to delivering solutions and significant value to customers.   

With 25+ years’ of experience at Fortune 500 companies which include; IBM, Motorola and Jabil, Dr. Marco Mayor established an exceptional track record of executing and delivering high-tech products from concept through realization, and aggressively driving profitable growth. His responsibilitiesencompassed; cross-functional engineering, program management, product management, marketing, NPI, finance, business development, corporate legal support, and intellectual property management teams.

Dr. Mayor managed international teams of over 1400 engineering professionals in 12 sites and a budget in excess of $100M, providing all levels of engineering services to over 200 global customers. He directed a $1.3 billion global product P&L delivering over $250 million annual net profits.

He holds a Doctoral Degree in Electrical Engineering from George Washington University, with Executive Continuing Education in Leadership and Finance. He has more than 10 published technical reports, and issued patent. As a member of the Industry / University Cooperative Research Center on Multi-functional Integrated System Technology [MIST Center] a research consortium, and works with faculty, talented students, and both industry and government stakeholders. Dr. Mayor was a member of the Electrical and Computer Engineering External Advisory Boards for the University of Florida, University of South Florida and the University of Central Florida. 

Chief Systems & IoT Architect

Barry Caldwell

Mr. Barry Caldwell is an experienced product development executive and technologist. Mr. Caldwell has extensive experience in managing global engineering organizations focused on technology innovation and creation. His design experiences include delivering technology innovation (IP), new technology creation and product development in multiple technologies and market places including: computers (data center servers and rack, embedded-industrial-hpc-telecom-iot-etc.), information storage, networking, agriculture(AIoT), healthcare, industrial (IIoT), military and consumer products as well as P&L responsibility. 

Mr. Caldwell has lead domestic and international teams of engineering professionals across domestic and international sites with yearly domestic and international operation budgets in excess of $25M while providing all levels of engineering services to customers.

His 30 plus years of experience have included such companies as NCR, Symbios Logic, ATT, LSI, Eurologic, Adaptec, Vitesse Semiconductor, and Jabil Circuits. In this time Mr. Caldwell has demonstrated a track record of executing and delivering high-tech products from concept through realization and driving profitable growth. 

Mr. Caldwell holds a BSEE in Electrical/Electronic Engineering from Wichita State University and a BA in Biology with a major in Chemistry from Ottawa University. He has more than 40 published technical reports and 24 issued patents. Barry also served as a member of the Electrical and Computer Engineering Industrial Advisory Board for Kansas State University-Salina for 20 years supporting the growth of the site from a technical school to the Kansas State Polytechnic College. 

Education

WITCHITA STATE UNIVERSITY
BSEE in Electrical/Electronic Engineering

OTTAWA UNIVERSITY
BA in Biology with a major in Chemistry

Chief Mechanical Engineering Associate

Greg Titus

Manufacturing Processes:  
1. Plastic Injection Mold Tooling:  10+ years.  2 plate, 3 plate, Over mold/2/3 shot molds (vertical and horizontal).  Tool thermal conditioning, resin drying, tool action (slide and lifters).  Sprue/gate/runner/vent design.  Gas injection molding.  Knowing the differences in tooling for different resins, and finished results. (i.e. machine parameter set up, structural, light pipes, large and small parts, additives such as carbon, glass in both long/med chain and nodule, Teflon, noble metals, micro molding aka “babyplast”).

2. Sheet metal fabrication: 15+ years.  Knowing the process capability and the effects on your Tolerancing and design of soft tooling, stage die tooling, progressive hard stage tooling.  Turret punch press, water jet, laser jet cutting, brake press, rolling, form tools for process specific features.

3. Surface Treatment: Plating, passivation, anodizing, chem-film, polish, ball peen, texturing, etc.  Spent many months in plating facilities when at Apple working on plating technology for surface coatings of metals and plastics. Painting, coatings, pad print, silkscreen, process uses/limitations.  IML/IMD (in mold labeling/decoration).

4. PCBA Manufacturing: 5+ years working on tooling/fixturing for process quality tooling for PCBA fabrication.  “bed of nails” testers, thermal chambers (burn in, halt/hass), board level functional/flash testing, automation tooling for high volume board test and assembly.

5. MIM/Powder metal: 4+ years working with MIM part design, tooling, and process capability.  Worked with vendors in US, Taiwan, mainland China on differences in processes based upon equipment capability, recycling, and cost. Use of Base BASF materials to custom mixed materials for magnetic stainless steels.

6. Thixo-molding: 5+ years in thixo-molding process part design, tooling, part limitations for process, where best used and why.

7. Plastic part bonding/joining/welding.  

Material Sciences:
1.  Plastic Resin: Extensive knowledge in multiple resins, resin composites, additives.  Have IDES account for resign selection search.  Worked closely with DSM resin manufacturer while at Apple to develop the “green” resins (specifically for Nylons/PETs/PPs) for consumer electronics.

2. Non-Ferrous metals: Aluminums (1000,/3000/5000/6000 series grade, H32 sheet), Zinc, Mg.

3. Steels & high performance Alloys:  Caron/Low Alloy Steels for sheet, plate, billet, tool steel, stainless steels. Titanium, columbium steel, Hastelloy, Inconel

Design Expertise:
1. Medical Device Design: Diagnostics Equipment Packaging, Surgical Ablation device.  Integrated custom peristaltic pump, electronics, Zigbee, cooling, touch screen display. Portable Hemodialysis Machine.

2. Electronic Sheet Metal Enclosure Packaging.  i.e. Computing & storage (rack and panel) chassis (JBODs/servers).  HDD drive frames, SBB Chassis.  Set top box design, Casino Gaming Enclosures.

3. Designing for EMI up to 48Ghz emission devices.  Knowing the characteristics of frequency emissions in enclosures, hole sizing, edge elimination, EMI gasket materials.  Waveguide shapes/routing/piping. Hermetic sealing for EMI.

4. IP65/67 Outdoor Enclosures. Aluminum sheet, Stainless steel sheet, Aluminum cast/machined housings.

5. Manufacturing tooling, fixturing, assembly fixturing.  Everything from bench top to fully automated assembly tooling.

Chief Business Associate

Jim Black

Jim is a versatile business leadership and technology executive with significant expertise in leading organizations globally. He excels in developing strategy, executing plans, building high performance teams, while exceeding customer expectations. Jim has led businesses with P&L's of $300M globally, championed cost reduction efforts saving >$50M/year and has led acquisitions and divestitures. Jim currently advises clients on security, smart home, and IoT technologies as well as providing consulting to clients in product technology and wireless telecommunications.

Experience
ADT Security Services
Reddwerks Corp
Advanced Micro Devices
Hewlett Packard
Motorola

Associations & Affiliations

• The Venture Mentoring Team

• Business Partners Against Terrorism

• Palm Beach County Crime Prevention Officers Association

• Palm Beach State College Advisory Board